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"Black
Magic or Pioneering Research? We fit an
aftermarket economy device to a 523i and come away surprised.
In
early January The Sunday Times caught my eye with an offer in a small 'motoring
gadgets' article on the Ecotek CB-26P Fuel Saver. The story claimed that the
device, designed around Formula One technology, really worked to create a swirl
of air in the inlet manifold to help the fuel burn more efficiently - resulting
in lower emissions, an improvement of up to 15 per cent in fuel economy and a
crisper, more responsive drive.
Now before rushing to part with my £48.99, I decided to look into things in more
detail to see if the claims stood up to scrutiny and to see if there was any
experience of fitting the device to a modern BMW.
My initial thought was of course that, if it was that easy to improve fuel
economy and responsiveness, why isn't it fitted by BMW? Most modern cars are
much more fuel efficient than only a few years ago so would fitting this device
benefit an already well-engineered modern vehicle?
To use the words from the Ecotek instructions "the device injects very small
amounts of agitated air into the inlet manifold at certain specific pressures.
This causes turbulence in the induction gases which creates a better suspension
of fuel molecules and thus combustion, producing a more efficient and cleaner
burn."
Although brought up-to-date, this all sounds rather familiar. The difference
with this device over previous ideas is that air is bled into the manifold at
tiny volumes - around 5 per cent of the total air volume - but is designed to
cause sufficient turbulence to create better combustion. The air induction valve
is spring-loaded and is designed to resonate, creating the required turbulence.
The downside of this arrangement is the creation of a certain amount of noise.
If this is particularly troublesome, a filter/silencer is available from
Pipercross.
Installation:
We fitted the Ecotek to a 523i SE E39 BMW but
anyone who opens the bonnet of the current 5-Series BMW to do more than check
fluid levels is a brave soul. When you do have the bonnet open, you need to be
looking for the vacuum servo non-return valve which sits between the brake servo
and the inlet manifold. As the brake servo is completely hidden behind the
bulkhead on the driver's side and the inlet manifold is hidden by a large black
plastic cover, one can be easily thwarted before starting!
This is where the Ecotek website starts to be of value. A network of nationwide
outlets enables you to purchase your CB-26P from a local agent who can also fit
the unit to most vehicles. My local supplier, Power Services International Ltd
of Camberley. Surrey, is run by Mark Hannaford and he was not only able to sell
the unit but he was keen to offer advice for my home installation, identifying
the correct vacuum pipe on which the non-return valve sits and advising the best
place to site the Ecotek in relation to the induction manifold. Armed with this
knowledge I had the confidence to set to and open the bonnet in the privacy of
my own garage.
The Ecotek is around 6 cm tall and fits into the vacuum hose between the
manifold and the non-return valve. The other side of the non-return valve has a
hose leading to the brake servo. The instructions are simple: once you have
identified the correct location, simply cut out a 2 mm section of the hose and
fit the device in line. BMW's non-return valve is also a tubular device fitting
in-line into the vacuum hose with a small T-piece. I found it necessary to
obtain three jubilee clips and an additional section of rubber hose to fit
everything together and re-install on the car, making sure that the gold section
of the CB-26P, with its adjustable screw top, was fitted uppermost so that
future tuning of the device is possible from above the engine.
The instructions explain in some detail how to set the adjustment and tighten
the locking ring. When the device is first supplied, the adjustment is screwed
fully down and effectively renders it inoperative, thereby having no effect on
the performance of the engine. The device is adjusted to operating mode once the
engine has reached normal operating temperature.
The noise made by the unit is caused by resonance of nylon valve seats and
the anodised aluminium head but at idle it's only just discernible from
inside the vehicle with the bonnet closed. As the throttle is opened this noise
increases slightly. If you find it a problem, the Pipercross silencers/filters
will solve the problem.
The Results: The automatic 523i was showing 56,318 miles when the device was
fitted, during which the overall fuel consumption from day one was 27.92
mpg.Taking the 1624 miles since fitting the Ecotek CB-26P the car has achieved
29.11 mpg. In an effort to find a representative comparison I have taken the
2776 miles travelled just prior to fitting the device and here I recorded 25.26
mpg.
The most striking example of a single journey occurred between Hindhead and
Chichester where I recorded 38 mpg. Agreed the journey was on good roads with
few stops and with the opportunity to maintain good speeds without hard
acceleration or braking.
These figures can be set against the official BMW published numbers for an
automatic 523i: Urban 18.5 mpg. Extra Urban 36.2 mpg and Combined 26.6 mpg.
Aside from just fuel consumption I've also noticed a more urgent response when
accelerating.
The facts would appear to bear out the claims that the Ecotek CB-26P really does
work, even on a high-tech modern BMW.
Is the improvement worth the cost and Labour effort to install? Probably, but
with all things there are other considerations. If you drive hard and fast every
time you are behind the wheel then you're unlikely to be interested in a device
that gives you a couple of extra miles each time you fill up your tank. If you
drive long distances at motorway speeds then you probably have the best chance
of benefiting from fitting this device. If on the other hand you only ever drive
a few miles to the local shops or to work then the results will be less
impressive. Ecotek claims some remarkable improvements in reducing emissions,
including carbon monoxide, so if you are genuinely interested in saving the
planet and still driving a car, check out the Ecotek web site at
www.ecotekplc.com to see the claims for yourself.
Total BMW Magazine
And from the new to the old:
"I have just fitted the CB-26P to my 30 year old Triumph
Spitfire. The engine was a good runner before fitting the unit, but the
improvement since fitting the CB-26P has been instantaneous and very noticeable.
I have to agree with the comments of Revs, Max Power, Club GTI, Green Fleet, Car
Mechanics, Volkswagen Driver, and Saab Enthusiast as per your promotional
leaflet, apart from commenting on any improvement in fuel consumption as I have
not had the unit in use for a sufficient period.
I have over 40 years experience of running diesel power plants, and currently
manage plants of 28000 to 40000 bhp, so I feel fairly well qualified to assess
how well an engine is performing !
Best Regards, John Newall
ps. My wife has just taken the car out for the first time since I fitted the
unit, and she has just phoned to say the improvement in the car is "amazing", no
doubt about it, this thing really does work!"
MAX
POWER magazine took our CB-26P to their
Ministry of Testing and this is what they found:
"You’ve
heard it before – a product that’s supposed to improve performance and
fuel economy. Many companies have tried but only a handful have pulled it
off. Ecotek are one of the successful few.
Their CB-26P is a simple yet
effective add-on that can increase power and reduce your fuel bill. Based around
F1 technology, the CB-26P causes air turbulence in the inlet manifold to
increase combustion efficiency.
I tried one out on my Mk1 Golf. I
fitted it to the brake servo’s breather pipe, approximately six inches from the
inlet manifold. There was a noticeable improvement in throttle response –
especially in the mid range. And the frequency of my petrol station visits had
dropped radically.
I usually get about 100 miles for
£15 of unleaded, but with my new best mate I’m averaging around 120 - 130 miles.
And the best bit is that the faster you go, the greater the benefits reaped.
An inspired technological invention
easily affordable for pocket money modifiers.
"
Max Paterson – Max Power
Magazine. Issue 101. CLICK HERE for the full MAX POWER
article.


Migweb is probably one of the most popular Vauxhall tuning Club sites on
the net - there was a very healthy debate on their Forums as to the benefits of
the CB-26P and to put the matter to rest Mike Warner decided to try it out on
his own car - a 1.8 16v Astra mk3 Sport.
Here
is the article in MIGNews Magazine - all we need do is
reproduce it in full - download the pdf by
clicking here or click on the article for an
expanded version.
Here is just an excerpt: "Overall, the Ecotek CB-26P
appears to do exactly what Ecotek says. It does reduce fuel consumption and
emissions, as well as making the car feel a bit smoother and livelier."
Mike went to a lot of trouble over this test as you can see from reading
the full report - just goes to show why the MIGweb site is so popular if that
amount of care goes into all the things they do - visit them here:
www.migweb.co.uk
Thanks Mike - hope all goes well with the Club!
VOLKSWAGEN
DRIVER
"A
NEW fuel saving device, the Ecotek CB-26P, which fits easily to the inlet
manifold, is being promoted as a means of improving performance, emissions
and economy.
The device is claimed to
work by bleeding a small amount of air into the induction system, as well
as creating turbulence in the airflow, effects which are known to result
in improved combustion.
To test the device in
real-world conditions, we arranged to have an Ecotek fitted to a readers
car, a Mk 2 Golf GL fitted with a Webber Carburettor, for which there are
detailed long-term fuel consumption records.
He reports: "Throttle
response is crisper and power delivery smoother, but Ecotek's value for me
is as a fuel economy device. I have gained eight per cent - from 37.5 mpg
to 40.5 mpg. This is more on long Motorway trips: 45.5 mpg, up from 39.5
mpg, a 15 per cent gain. The pay-back time is therefore only a matter of
weeks.
Fitting is extremely easy -
about five minutes - the only additional requirement being a 2in straight
length of hose and a jubilee clip to fit the Ecotek unit in line between
the manifold and the hose to the brake servo. An optional extra is a
Pipercross filter, which will reduce induction noise and improve
filtration.
I would recommend this
device to anyone; economies are made from the first turn of the key, and
extra power is there if you need it."
Bruce Purvis -
Volkswagen Driver Magazine
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